Precision Single Crank C-Frame Stamping Machine for ...

13 May.,2024

 

Precision Single Crank C-Frame Stamping Machine for ...

 

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Product Description

1. Transmission system assembly with flywheel,


      dry clutch brake and gear shaft


 2. Main gear


 3. Crankshaft


 4. Connecting rod


 5. Hydraulic overload protection (HOLP)


 6. Balancer


 7. Adjusting nut


 8. Frame


 9. Main motor


10.Bolster


11. Slider

ST series presses is C-Frame single crank press designed for small stamping applications but with high performance outputs.  

ST series presses are produce by Qiaosen presses,which built to meet or exceed JIS Class 1 accuracy standards . Qiaosen adopt high strength steel frames and Quenching&Grinding Process for Slide-Guide,which can make the press machine have minimizing deflection and high accuracy and provide increased tool life.

Forged 42CrMo alloy meaterial crankshaft ,precision-machined gears and other drive train components are designed for smooth power transmission, quiet operation and long life. ST series presses are dry clutch system,It has longer service life of the clutch system ,high single stroke rate and high torque outputs performance.

Siemens based control platform and user-friendly touch screen operation interface are standardized in all QIAOSEN's presses, it provides ease of operation and expandable capabilities.Easy to integration with other automation system. Other brands of control can be furnished upon request.

Product Parameters

 

Mode

Press capacity

Impact force location

slide strokes per minute

Slide stroke length

Max mold height

slide adjustment amount

Slide size

Bolster size

slide center to machine distance

Platform to floor distance

Unit

Ton

mm

S.P.M

mm

mm

mm

mm

mm

mm

mm

V

35 3.2 40~120                  70
                     220
                            55
    520*250*50
  800*400*70                              205
 

                     790


 

H

35 1.6 110~180  

Shank hole

Main motor power

slide adjust device

Air pressure

Press accuracy grade

Press dimension(L*W*H)

Press weight

Die cushion capacity

Die cushion stroke

Die cushion active area

 

mm

KW*P

/

kg*cm²

Grade

mm

Tons

Ton

mm

mm²

V

Φ38.1

Link to Aomate

3.7*4 Manual 

6

JIS 1

1380*900*2400 3 2.3 50 300*230

H

Standard Confirguration

>

Hydraulic overload protection device

>

Air blowing device

>

Manual slider adjustment device (below ST60)

>

Mechanical shockproof feet

>

Electric slider adjusting device (above ST80)

>

Mis-feeding detection device reserved interface

>

Variable frequency variable speed motor (adjustable speed)

>

Maintenance tools and toolbox

>

Mechanical die height indicator (below ST60)

>

Main motor reversing device

>

Digital die height indicator (above ST80)

>

Light Curtain (Safety Guarding)

>

Slider and stamping tools balance device

>

Power outlet

>

Rotating cam controller

>

Electric grease lubrication device

>

Crankshaft angle indicator

>

Touch screen (pre-break, pre-load)

>

Electromagnetic counter

>

Fixed two-handed operating console

>

Air source connector

>

LED die lighting

>

Second degree falling protecting device

   

Optional Configuration

>

Customization Per Customer Requirement

>

T-type movable two handed console

>

Die Cushion

>

Re-Circulating Oil lubrication(Above ST-80)

>

ST-60 die height electric adjusting device

>

Wet clutch

>

Quick Die Change System

>

Anti-Vibration Isolator

>

Slide knock out device

>

Tonnage Monitor

>

Turnkey System with Coil Feedline and Automation System

   

Our Advantages

High strength steel frames


with small deformation

Slide rail adopt high frequency quenching technology,


its hardness could reach  HRC45 degree or more.


Advantage: perfect wear resistance

The gear shaft is made of high-strength alloy,


all tooth surfaces are treated with medium frequency


Advantage: small wear, high accuracy,long service life

Crankshaft


Alloy 42 CrMo Material


Advantage:  1.3 times Stronger than 45 steel

Ball Seat


Japanese grade TM-3 sintered copper alloy


Advantage: less failure rate with sawtooth ball

 

Overseas Customer

Packaging & Shipping

 

After Sales Service

> Training:
Qiaosen provide complete training for our aboard customers through Internet so that operators, supervisors and maintenance team could know well of operation and maintenance as well as simply trouble shootings.

> Maintenance:
Qiaosen in-house maintenance department are responsible for internet inspection and suggestion immediately.  If the remote guidance couldn't solve the issue, we will arrange the professional engineers to the door for maintenance by paid service.

Understanding the Metal Stamping Process ...

National Material Company is regarded as a global leader in servicing the needs of the steel industry and leading industrial and consumer product manufacturers. With over 50 years of expertise in metals processing and supply chain management, NMC offers metal stamping services as a part of a wide array of steel processing capabilities. Read on to learn more about metal stamping:

 

Metal Stamping Process

 

Metal stamping is an incredibly versatile and efficient manufacturing process that takes flat metal sheets or coils and transforms them into precisely shaped and intricate parts. By utilizing force, pressure, and specialized tooling, components with diverse forms — including bends, curves, cutouts, and embossing, are possible. This process offers low costs and higher lead times — both for short and long production runs while keeping consistent quality, dimensional accuracy, and repeatability of the manufactured parts.

 

How It Works

 

At the core of metal stamping lies the stamp press, a component responsible for applying the necessary force and pressure to mold the metal sheets or coils into the desired shape or profiles. This powerful machine incorporates specialized tooling known as dies, which performs a variety of stamping operations on the metal. By carefully controlling the movement of the press and the interaction between the dies and the metal in the production line, the stamping process brings forth remarkable transformations in the shape and structure of the material.

 

Now, let’s dive deeper into the fascinating world of metal stamping and explore its different stages and intricacies.

Want more information on single crank precision stamping press? Feel free to contact us.